Excell Header Install

Crewchief47

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Jan 16, 2006
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Location
McGregor, ON Canada
Country
Canada
Snowmobile
2008 Nytro MTX 45th
For those of you that didn't know, Excell Motorsportsprovided TY with an FX Nytro header for the Muni Give-away ride last week-end. I was fortunate enough to obtain it from the winner (buddy of mine) for a case of beer (Labbatts Blue of course). ;)! He couldn't really use it as he has an 04 RX1 so I scored pretty large.

I installed it this week in advance of my week long trip to the North Bay Ontario area Feb 13-20th. Here are some pics and notes.

Still all together:
DSC00203.jpg


Remove rear muffler cover
DSC00204.jpg


Remove side panels from muffler area
DSC00205.jpg


Remove Seat, then top plastic
DSC00206.jpg


Remove muffler hanger bolts (two holes one above the other in pic) and loosen clamp (hole on the left)
DSC00208.jpg


Remove two lower rear muffler bracket bolts
DSC00209.jpg


Wiggle, tug, tap and pull muffler off header
DSC00210.jpg


Cool shot of the clamp and gasket area of muffler (didn't know what to expect here)
DSC00211.jpg


Remove the muffler doghouse
DSC00212.jpg


Fuel level plug is green
DSC00214.jpg


Wire clip goes on right side fuel tank stud (front of sled to right in pic)
DSC00215.jpg


Tank removed
DSC00216.jpg


Removed Heat shield (4 bolts)
DSC00217.jpg


Air chisel 10 rivets to remove header hanger bracket, remove two hanger bolts
DSC00218.jpg


Remove clamps and then header.
DSC00220.jpg


Shiny goodness ;)!
DSC00222.jpg


The header hanger bracket goes over the MTX heat exchanger and wouldn't come out easily. It did however move enough to unhook the header from it and re-install the new header, as long as you held your tongue the right way.
DSC00223.jpg
 


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