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RX 1 Cylinder Cover Removal

Obone1

VIP Member
Joined
Jan 16, 2024
Messages
16
Age
65
Location
Pefferlaw
Country
Canada
Snowmobile
2004 RX 1
I just downloaded the service manual for the RX 1 Tks!
A snowmobile mechanic I met mentioned the steering column has to be disassembled to remove the cylinder cover.
As I look at the manual it doesn't mention about the steering column being worked on.
Does the steering have to come out to remove the cover?
 

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looking at this picture, it looks like you might be able to sneak it out without pulling steering. never had to do it myself though.
 
Just happen to have the carb rack off my RX-1 so snap these pics for you. I'd have to concur with @maim and say you won't need to but may have to at least remove the fuel tank in case needing access to the backside. ;)!

ValCover1.jpg


ValCover2.jpg
 
Just happen to have the carb rack off my RX-1 so snap these pics for you. I'd have to concur with @maim and say you won't need to but may have to at least remove the fuel tank in case needing access to the backside. ;)!

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Just happen to have the carb rack off my RX-1 so snap these pics for you. I'd have to concur with @maim and say you won't need to but may have to at least remove the fuel tank in case needing access to the backside. ;)!

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Tks for the reply. I'm just confused how the " detailed" service manual could overlook steps when removing. One would think mention of other work would be required, this is an official Yamaha manual.
 
Doesn't get more official than this:

manual.JPG


You have to realize that these service manuals are divided up in sections (ie. chapters). If wanting to disassemble the steering, refer to Chapter 3 - Chassis (more specifically, pages 96/97 of 333).
 
Based off this image, not even sure what removing the steering column will gain you as you will not be able to remove that horizontal aluminum cross-section that's welded in place:

img.JPG
 
Doesn't get more official than this:

View attachment 176938

You have to realize that these service manuals are divided up in sections (ie. chapters). If wanting to disassemble the steering, refer to Chapter 3 - Chassis (more specifically, pages 96/97 of 333).
Tks official yes but not as comprehensive as it should be. I'll search for a better reference, one that can actually assist with removing the cover.
Some say it will come out without removing anything, others mention gas tank,steering column removal
 
If you're speaking about the valve cover, it can be removed easily with any steering interference issues.
 
Hi tks that's what I thought. The mechanic I visited has worked on my other machines, makes me wonder.
I pulled off the air breather box and noticed oil from a breather tube on the bottom of the box.
My other RX has no sign of oil, is this normal?
 

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Yes and no. No, it's not normal but yes, it was a common/known issue with the early 4-strokers like the 03/04 RX-1's. Some burned oil more than others and some hardly burned any so could just be that. I have since replaced my stock air box with a kit from back in the day that essentially entails K&N filters, larger jets, different CV slide springs, and an evac kit that vented the crank case hose going into the stock air box back into the two K&N filters (RIP Freddie).
 


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