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I loosened the head bolts completely and clamped the pipe loosely into place. It took a little muscle to line the pipe up with the head but it seems to be on securely now, thanks for the tip. What gets me is that the other two pipes don't need to be clamped in place before tightening the head...

I have tried repeatedly to muscle the exhaust into place to no avail. Should I try new copper exhaust donuts next?

Im an unable to open the link MP5; says the link was removed or broken. Those braided pipes looks like a good alternative to the pipes and donuts Yam429, have you had any reliability issues during the time they have been on your machine?

The pipe stays in about that position when fastening the clamp. I took it apart to check the heat shielding i had installed last year since it had all burnt up, not good when right under a gas tank. I loosened the downward bolt to give the whole system some play; I can try jamming the whole...

Happy new year everyone, I am having a flex pipe connection issue With the left pipe that I have been tinkering with to no avail. I pulled the pipe and to me it looks to be in good shape, as is the clamp. I pulled the donut and it has a slight warp to it, however it does not seem warped...

Does anyone know the number to contact service at trail tank? I have a leaky tank and I emailed them a couple times in the past week to no avail. Their number does not seem to be posted on thier website. Thanks, Al

The leak appears to be at the bottom of the tank behind the secondary clutch. The 4th picture is one of the interior of the tank. Circled is what i think appears to be some sort of warp where i think the leak is. The sled is going to the shop so i can get a concrete answer and solution to the...

It Looks as if the trail tank itself is leaking at a seam. I will take and post pictures to get your opinions. If so, looks like a new tank is in order

Thanks for the replies guys. I rode A little bit this weekened with neary a drop of leaked fuel showing while the sled was sitting. Seems to me the leak has slowed down somehow, but I will tear it down when I have some free time on Tuesday and report what I find. Thanks again, Al

Will do. If the tank in fact has rubbed through, is there a quick temporary fix for it until i could get a new tank?

Not exactly sure. It looked as if the leak was directly under the skid plate in front of the track. Is a certain smell given off whether it leaks from under the seat or engine compartment?

Hey all, My 09 Nytro is leaking gas when it sits for a while. I topped the sled off , rode 25 miles with only 1 bar on the gas guage missing. The sled sat for about 5 hours and when moved i noticed a large gas puddle in the snow, with only 2-3 bars remaining on the gas gauge. Any certain areas...

There seems to already be loom over the wires where they exit the light housing past the steering column going up the handle bars by gas tank

Great, thanks. I left the sleds up North (Nytro is a blast, by the way!). Hopefully I can get up there this week to do some work.

Will do when I get home. I have a trail tank and OFT steering relocator if that makes any difference

Hey Mrsled, fuse was blown, replaced the headlight fuse and the one light that is hooked up worked for a couple minutes and went out, suspecting a blow fuse again.

Thanks, I will follow your instructions when my new housing comes in next week. As far as the HIDs, I believe so.. I took out the bulbs, ballasts and wiring from ballasts leading to the bulbs.. was left with the 3 prong receptical. Plugged that into the bulb and started up the sled but got no...

Hey guys, first post here. Bought a 2009 Nytro back in August, and while I love it so far, i ran into some trouble while doing a bulb replacement before my first ride in 2 days. I was yanking out the old cheap HID kit the previous owner installed, and while i was installing halogens the tab...