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Instead of removing the relay to warm it up, just leave the key on and tap on it with a pocket knife or screwdriver. Usually after one or thwo taps the fuel pump will kick in and you are good to go. This has worked every time for me. It just has to jar the relay enough to break it free. It will...
Same thing happened on my 08 rtx. After a cold ride in the snow dust, sled would crank but no start. Code 43 flashes. The fuel pump relay was frozen. You should hear the fuel pump run for a few seconds each time the key is turned on. If not, pull off the hood and tap the relay with a knife...
This is common in the cold temps. The headlight relay freezes up and wont make a connection to let the power through. Once the engine runs for a while or the sled is driven, the vibration will cause the relay to latch and start working again. This is the same problem that happens to the fuel...
I believe the 3rd relay from the front is the fuel pump relay. The other two are for the cooling fan and headlight. the odd relay is for the high/low beam. The main starter relay is located behind the oil resevoir on the right hand side. Just follow the positive battery cable back and it will...
Guaranteed the fuel pump relay was frozen. I had the same problem in colder temperatures. Moisture is somehow present inside the relay and cant be dried out properly. Just replace it with a new one. It is the third one from the front in the nose cone. You can warm it up with your hand or tap on...
I ended up using a piece of black plastic window screen. It is available at any hardware store and very cheap. Just cut to fit and embed the screen in a bead of black rtv silicon on the inside of the panels. Just takes a couple of hours to cure. It is fine enough that no snow will pass through...
I just tried the foam in a can trick. Today riding at -19 degrees C, the warmers were hot enough that they could have been turned down a notch. I used the spray foam for window frames as it doesnt expand as much. The hole in the end of the grips is the perfect size to fit the straw in. This may...
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