island_rage05
Extreme
Should there be any play between the a-arms and the bulkhead im finding that there is too much play like is there more bushings then them two white plastic ones on each end of the bottom a-arms? any info would be nice thanks
gcr3903
Pro
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- 2004 RX-1
I have my 05 RS Venture front end apart now getting some things powder-coated and what you have is about the same thing. There are bushing in all the a-arms, bulk head and spindles. If you go to Port Yamaha's web site and look in their micro fiche you'll see what I'm talking about. You can also give them a call. They'll hook you up for a good price. Replacement of the bushings is pretty straight forward and not too difficult. When you do work on it, make sure you have the hands of a Elf, as it will help you get into some tight spots. One other word of advise would be to use all six point sockets and wrenches. Also put some grease fittings on your a-arms.
island_rage05
Extreme
whats the port yamaha site? i dont think i was ever on it?
gcr3903
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portyamaha.com
island_rage05
Extreme
thanks so much for the info.
bluemissile
Pro
where did you put the zerks so they wont bind up the arms?
island_rage05
Extreme
zerks? i went and ordered all the parts i needed yesterday at my dealership wont be here for a week oh well no rush.
gcr3903
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I placed mine in the center of the cross member were the long bolt holds the arm to the bulk head. I did not place any on the spindle end. If you look there will be zero interference. The a-arms doesn't have that much angular travel. Parallel with the arm and in a slight downward position. If I didn't already have mine apart and gone I'd send you a pic. The zerks I purchased only have a thread or two of engagement. Otherwise you have two use JB Weld to build up a small washer on the zerk(unless you have access to small washers). If you put a regular zerk in the arms it won't work because the large thru bolt hits the zerk. If you try to grind a little off of the bottom of zerk, it will fall apart, i.e. the spring and steel ball. I know I tried it DA.
island_rage05
Extreme
ok i understand now. The big problem with my sled whoever owned it before me had some front end problems whoever worked on it stripped half the bolts nuts and stuff. My next sled wont be a second hand one....lol but oh well i get to learn lots of fun stuff
gcr3903
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There are torque specs for almost every thing on our sleds. Do a search. That's why I had earlier stated to use six point sockets and wrenches. If you don't have it apart yet you may want to get on it just in-case you need to order any additional fasteners. If anything is rounded or stripped replace it. The suspension is no were to cut corners.
island_rage05
Extreme
i already had it apart so i knew what stuff i needed to order and what was wore
island_rage05
Extreme
oh and portyamaha was an amazing site thanks for letting me know that site it helped alot with parts needed
thrasher
TY 4 Stroke Junkie
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- 06 Vector RS ER
Ulmer Racing front end Oilite bushing kit will take all the play out.
gcr3903
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I had no idea they made all the front suspension bushings with the Oilite material. I will be ordering a full set. Correct me if I'm wrong but, with that bushing you really don't need the grease fittings.
thrasher
TY 4 Stroke Junkie
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- 06 Vector RS ER
Correct, material is impregnated with oil which is released as necessary.
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