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HEAT HELMET SHIELD HOOK UP

ctsnowguy

Newbie
Joined
Nov 1, 2008
Messages
18
Location
Lapeer MI
JUST WAS WONDERING HOW TO HOOK UP A PLUG FOR MY HEATED HELMET SHIELD. I JUST BOUGHT AN 03 RX1 ITS MY FIRST FOUR STROKE AND I DONT WANT TO MESS ANYTHING UP. ALOT OF PEOPLE HAVE TOLD ME SOME DIFFERENT WAYS BUT I WANT TO JUST MAKE SURE. THANKS FOR ANY HELP
 

do a search...

wire directly to battery with inline fuse as close to batt as possible....easiest and safest method
 
On my 05 RX1 I wired directly to battery and it had a inline fues in the heated sheild harness so nothing to do there. I ran the wire neatly along the alum. framing and up into the handlebar pad and out the left side and just left it lay there and it was fine for 4 seasons.
 
under the gas tank shoud or under the handlebar padding there is a extra plug in. just use the #*$&@ above and it will work fine.
 
dont fool with the accessory plug in/harness...
run right to the battery and do as suggested...zip tie to the frame and run up the handlebars...
you can get a 5a inline fuse at radio shack...make sure its close to the battery...this is your hot side (red)

the ground can be attached to the frame ....i attached with a small self tapping screw (black)..

neatly zip tie along the top part of the frame I am referring to (aluminum square hoop that borders the airbox) and run it to the handlebars..
I actually have my rca connector in the middle of my crashpad facing me
 
For best long-term results, wire directly to the battery or for a semi-permanent connection, the jumper cables. Put a fuse in the new circuit as close to the source as possible on the + VDC side of the new circuit.

The guys taking the shortcuts are frequently the ones crying later about fuse blowing and other electrical problems. Somehow they don't make the connection between wire sizing and current draw. ;-)
 
Len
What size wire and fuse do you reccommend for the heated shield connection and what size wire for a direct hook-up to the battery.

thanks
 
#16 stranded and as suggested above a 5 Amp Fuse. Could go a bit lighter. But who knows what may get added to the circuit later. Also, the heavier wire holds up better to vibration and the insulation is thicker (e.g. harder to rub through, etc.)

You may want to consider going to an auto parts store and getting a black & red pair with fuse holder already installed. It is easier to run the wires when they are together and its more cosmetically appealing to the eye. And, red and black, kinda makes it dumb proof for the next guy or yourself, if you start adding other devices to the circuit.

I like the RCA connectors they are small, consistent and cheap. You start putting in adapters and sockets, you add cost, increase complexity and add risk that they will not work effectively. Those manufacturers are not dumb. RCA connectors have proved themselves in the past 40 years.
 
Just want to let you guys know that I did some work on my sled around the battery area. While working I noticed that my red heated shield wire had actually melted into the battery. I wondered how this could have happened and quickly realized when the dealer installed my shield wire, they never installed a fuse. At any given point on the trail, I must have dropped hot side of RCA cable into puddle or wet area.

I tell you this so you guys understand importance of wiring inline fuse. I'm actually going to install automotive self resetting modified breaker.
 
I was at Valley Motorsports Northampton, Ma today where I bought my sled and I happened to tell them about wire meltdown. They told me they NEVER install fuse in line. How stupid is that???!!!
 


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