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Rear Tunnel Crinkling - My Repair

My tunnel is buckled now and it was not from backing over the flap. I have had a short flap on it for two seasons. It must be from hard riding in rough conditions as I bottomed it out hard a few times last week apparently causing the damage. Gotta figure out what I'm gonna do to fix it...
 

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I haven't fixed mine yet, I've been running as is. I wonder if this is a monoshock problem. Even with the big boy spring, I can still bottom hard once in a while. It seems like there should be a secondary anti bottoming spring of some sort to prevent the hard jolt that happens at least a couple of times every ride.
 
You should be able to bottom the sled and not worry about the tunnel bending. For the weight up there[muffler], Yamaha has to put in better stiffners or a total redesign.
 
twomorestrokes said:
My tunnel is buckled now and it was not from backing over the flap. I have had a short flap on it for two seasons. It must be from hard riding in rough conditions as I bottomed it out hard a few times last week apparently causing the damage. Gotta figure out what I'm gonna do to fix it...

My repair is still holding up after 2,000 miles which includes all the theoretical situations that made it crinkle in the first place: Backing over the flap, tying it down too hard, riding it too hard and bottoming out... I think you cannot go wrong with the repair I originally proposed... It's a lot of work, but very cheap and effective.
 
It looks good and I am considering it. You don't happen to have a template do you?

I know there are debates on what caused this. Backing over the flap, bottom out, tying down while trailering, etc. I tied mine down for the first time last trip (new trailer with D rings) but I remembered this thread so I didn't crank it down. I think it's from bottoming out but here's another scenario. When trying to unload from the trailer one morning the rear skid was frozen solid ans wouldn't move or compress. I picked the back end up by the bumper and slammed it down 3 or 4 times hard to break things loose. I wonder if I did it then?

Also, I looked at the RTX parts diagram and am unsure whuch braces are which. It shows three different ones in that area. Any ideas? Heck, maybe I should just order the whole RTX...LOL
 


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