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Adding a 12V power outlet to a sled with no battery

Jack_Shaft

TY 4 Stroke Junkie
Joined
Oct 27, 2004
Messages
729
Location
N53.486 W59.860
Hi guys,

I have a question that doesn't really involve any particular sled, but it is one that I have encountered several times.

On some of the smaller and sometimes older (mid to late 90's) sleds that I have worked on from time to time, I have often had the need or the request to install a 12V power outlet on a sled that has no DC circuitry or battery to do a direct-connect from.

What I do usually have is a non-12V AC signal (sometimes 90V, sometimes 120V AC) that I want to convert to 12V DC. I have purchased a Full Bridge Rectifier (that can handle up to 600V input) and that brings the signal to the DC realm, but how do I get the voltage down to where I need it? Do I need to install a 10:1 transformer under the hood?!? That sounds ridiculous.

I have always found that TY4stroke has the best electrical minds on it. Maybe they can help shed a little light on how to do this properly. I cannot be the only one trying to tackle this. :drink:
 

My 1971 Arctic Cat Lynx had a voltage regulator that converted the AC to 12 VDC., if I recall correctly. It was designed to work w/o a battery. Maybe one of these little 2" x 2" x 3/4" gizmos would work.
 
most sleds ive worked on have had 12 v goin to the lights. had to hook up alot of shield plugs. but thoes were all polaris when i worked at the dealer. havent done any electrical on any of my yamahas.
 
Len Todd said:
My 1971 Arctic Cat Lynx had a voltage regulator that converted the AC to 12 VDC., if I recall correctly. It was designed to work w/o a battery. Maybe one of these little 2" x 2" x 3/4" gizmos would work.

I agree your basically building an alternator. You have the AC generator and the one way diode bridge you need the third piece the regulator.
 
Many of the older sleds had AC going to the lights. If you had a battery for a starter, then there was a converter to charge the battery.
 
In order to regulate the dc voltage purchase a zener diode with the desired reverse bias breakdown voltage. Connect it to your full wave rectifier (diode bridge) so that the rectfier reverse biases the zener. Make sure to select a full wave rectifier large enough to handle the current requirements of your load. If your load is sensitive to voltage ripple, install a large capacitor (about 100 micofarad) in parallel with the zener.
 


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